Fuse main, four-wheel drive 7. Battery the entire lighting system 3. Air filter case Rear fender For installation, reverse the removal procedure. Fan motor breather hose Differential gear case breather hose Coolant reservoir breather hose. In the example above, the calculated shim thickness is 0. The needles can eas- ily fall out of their races.
Valve clearance cold : Intake: 0. Crankcase breather hose Clamp screw Loosen. Wheel runout limit: Radial 2: 2. Ï Fasten the on-command four-wheel drive switch and differential gear lock switch lead, front brake light switch lead, handlebar switch lead, and rear brake light switch lead on the front side on the steering stem with a plastic locking tie. The procedures in this manual are organized in a sequential, step-by-step format. If the park indicator light fails to come on: 1. Bend the lock washer tab along a flat side of the bolt.
If the low-range indicator light fails to come 1. Wheel runout limit: Radial: 2. Gear motor Disconnect the gear motor coupler. Whats causing my week performance at high top speed? How do I know if my clutch is slipping? The need for costly overhaul work will be greatly reduced. Insert the piston valve into the carburetor body, and check for free movement.
This must not be confused with B. Start the engine and let it warm up for sev- eral minutes. Rotor cover Shaft Inner rotor Outer rotor Oil pump housing For assembly, reverse the disassembly procedure. If the high-range indicator light fails to come 1. These are exhaustingly detailed, all-inclusive service and repair manuals that break down every component in a focused but easy to follow fashion. If wheel runout is within the limits, replace the brake disc.
Lightly press the timing chain tensioner rod into the timing chain tensioner housing by hand. Rocker arm shaft outside diameter: 11. Ì To the rear fender hole Í. Fit the left crankcase onto the right case. Check the wheel nuts and hub nuts for Torque to specification.
Remove them after all of them are loosened. All procedures, tables and figures are designed for the reader who may be working on the vehicle for the first time. First edition, May 2001 All rights reserved. Place a receptacle under the differential gear case. Oil quantity: Periodic oil change: 1. Bend lock tabs along the bolt or nut flats after the bolt or nut has been tightened to specification.
Turning in Headlight beam raised. Wiring connection the entire starting sys- 4. It is recommended that these items be serviced by a Yamaha dealer. Tap lightly on the case with a soft hammer. This reference point will be needed during adjustment. Radiator Radiator fan Thermo switch For installation, reverse the removal procedure. Use only the appropriate special tools; this will help prevent damage caused by the use of inappropriate tools or improvised techniques.
If the brake light fails to come on: 1. Keep all parts away from any source of fire. This could damage the foam material. This information applies to vehicles already in service as well as to new vehicles that are being prepared for sale. Cylinder head warpage: Less than 0. Check the front arm vertical movement É.
Rear brake light switch coupler Disconnect. The tires listed below have been approved by Yamaha Motor Co. Start the engine and let it warm up for sev- eral minutes. Spark plug cap resistance coil resistance 6. Outside diameter piston pin : 21. Service Manuals Available: Harley Davidson Manuals 1.
Brake master cylinder kit For assembly, reverse the disassembly procedure. Shift arm Select lever shift rod Select lever unit Coolant reservoir breather hose. Immerse the thermo switch 2 in coolant 2. How do I check to see if my compression is low? Why when I start my engine it shuts off? Therefore the charge of the battery has to be checked by measuring the voltage at the battery terminals. Insert the double off-set joint into the differ- ential gear, and turn the gear back and forth. Refer to the table below.